Introduction of Scrap Steel Melting Furnace
This is a high power density hydraulic steel case scrap steel melting furnace. The furnace structure is composed of a furnace fixed frame, furnace body, and inverter power supply. The furnace fixed frame and furnace body adopt the overall framework structure, using the high-performance steel. The tilting of the furnace body is controlled by the hydraulic system, which is realized by jacking up two hydraulic cylinders on both sides of the furnace body, and the restoration of the furnace body is realized by the pressure generated by the dead weight of the furnace body. The height and diameter of molten iron in the furnace are relatively high. The furnace technology is derived from the advanced furnace type in the world, which is determined based on computer analysis steel-clad furnaces use 20% less electricity than aluminum-clad furnaces and are more durable. Although the price is expensive, long-term use will be more cost-effective. Therefore 0.5T above the general use of scrap steel melting furnace. More energy saving and environmental protection.
Product features of Scrap Steel Melting Furnace
● Good stability of the crap steel melting furnace helps to prolong lining life.
● The firm coil support system makes each coil firmly locked, eliminates the possibility of short circuit between turns, surpasses the driving force of electromagnetic force, and greatly extends the service life of furnace lining.
● The function of the steel shell is firm, not easy to damage, strong safe.
● Low energy consumption, high efficiency, no pollution, easy control, low harmonic.
● Small floor area, simple operation. 24 hours of continuous melting capacity.
● Low burning loss of metal elements, less slag, good quality of liquid metal.
●Exquisite coil design, high-quality thick wall copper tube, through reasonable optimization of the design parameters, so that the induction coil conversion efficiency is the highest, the minimum resistance, more energy can be used for smelting, high strength.
● High startup success rate, any load, startup success rate is 100%.
● The unique water-cooled cable connection minimizes the displacement of the water-cooled cable when pouring into the furnace and improves its service life.
● Strong coil support design eliminates the possibility of an inter-turn short circuit, greatly extending the induction coil service life.
● The scrap steel melting furnace utilization rate is high, convenient to change varieties.
● To improve the working environment, the smoke collecting device can be selected.
Product parameters of Scrap Steel Melting Furnace
Scrap steel melting furnace (1450℃) | |||||||||||||
Capacity（t） | 0.5 | 1 | 1.5 | 2 | 3 | 4 | 5 | 7 | 10 | 12 | 15 | 20 | 30 |
Power(kW) | 400 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 5000 | 6000 | 8000 | 15000 | 20000 |
Frequency(Hz) | 500 | 500 | 500 | 500 | 500 | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250 |
Melting rate(t/h) | 0.6 | 1.08 | 1.4 | 1.89 | 2.94 | 3.78 | 4.62 | 5.67 | 9.76 | 11.76 | 16 | 30 | 40 |
Melting consumption(kwh/t) | 525 | 525 | 525 | 520 | 520 | 510 | 500 | 500 | 490 | 490 | 500 | 500 | 500 |
Cooling water flow(m³/h) | 5 | 7 | 10 | 13 | 18 | 25 | 30 | 34 | 55 | 62 | 72 | 92 | 100 |
Our services
● Free technical advice.
● The crap steel melting furnace is guaranteed for one year. Lifetime after-sales support.
● Provide detailed plant layout and installation instructions as well as post-maintenance manuals and training.
● Provide overseas after-sales support, on-site installation, and commissioning services.
● All products are 100% debugged and inspected before delivery.
● Professional export packing, long sea voyage also need not worry.
● Products exported to the European Union, the United States, Australia, and other developed regions quality certification requirements.
Applications of Scrap Steel Melting Furnace
The enclosed induction ring is not easy to be damaged by splashing metal, and the furnace body has a long life and convenient maintenance. Reduce the heat of metal components and improve furnace efficiency, improve furnace temperature. Use different crucible to melt cast iron, steel, stainless steel, copper, aluminum, powder metallurgy.
