Introduction of Electric Melting Furnace
The principle of this electric melting furnace is electromagnetic induction, its heat is generated by the workpiece itself, the heating way is fast, little oxidation, high heating efficiency, good process repeatability. The equipment consists of a frequency conversion power cabinet, steel shell furnace body, compensation capacitor group, hydraulic station, and so on. Modular design with numerical control display for easy operation and daily maintenance. A high degree of automation, can realize unmanned operation, improve production efficiency. The extended locking coil design makes the melting more efficient. High-quality insulation material and electric melting furnace, coupled with multiple alarm devices, make the whole equipment life longer and safer to produce.
Product features of Electric Melting Furnace
● Good stability of the steel shell electric melting furnace to prolong lining life.
● The firm coil support system makes each coil firmly locked, eliminates the possibility of short circuit between turns, surpasses the driving force of electromagnetic force, and greatly extends the service life of furnace lining.
● Small floor area, simple operation. 24 hours of continuous melting capacity.
● High startup success rate, any load, startup success rate is 100%.
● The unique water-cooled cable connection minimizes the displacement of the water-cooled cable when pouring into the furnace and improves its service life.
● Strong coil support design eliminates the possibility of an inter-turn short circuit, greatly extending the induction coil service life.
● The power factor can reach > 0.95 or above; The maximum is between 0.97 and 0.98.
● Automatic shutdown when overload, to avoid unnecessary component damage.
● A digital control system, no strong current design on the mainboard, avoid unnecessary maintenance.
Product parameters of Electric Melting Furnace
Steel melting (1450℃) | |||||||||||||
Capacity（t） | 0.5 | 1 | 1.5 | 2 | 3 | 4 | 5 | 7 | 10 | 12 | 15 | 20 | 30 |
Power(kW) | 400 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 5000 | 6000 | 8000 | 15000 | 20000 |
Frequency(Hz) | 500 | 500 | 500 | 500 | 500 | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250 |
Melting rate(t/h) | 0.6 | 1.08 | 1.4 | 1.89 | 2.94 | 3.78 | 4.62 | 5.67 | 9.76 | 11.76 | 16 | 30 | 40 |
Melting consumption(kwh/t) | 525 | 525 | 525 | 520 | 520 | 510 | 500 | 500 | 490 | 490 | 500 | 500 | 500 |
Cooling water flow(m³/h) | 5 | 7 | 10 | 13 | 18 | 25 | 30 | 34 | 55 | 62 | 72 | 92 | 100 |
Aluminum melting(700℃) | |||||||||||||
Capacity（t） | 0.4 | 0.6 | 0.8 | 1.2 | 1.6 | 2 | 3 | 5 | |||||
Power(kW) | 200 | 300 | 400 | 600 | 800 | 1000 | 1500 | 2500 | |||||
Frequency(Hz) | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | |||||
Melting rate(t/h) | 0.38 | 0.63 | 0.74 | 1.10 | 1.57 | 1.94 | 2.94 | 4.83 | |||||
Melting consumption(kwh/t) | 525 | 525 | 525 | 520 | 520 | 500 | 500 | 500 | |||||
Cooling water flow(m³/h) | 5 | 8 | 9 | 12 | 15 | 20 | 26 | 45 | |||||
Copper melting(1250℃)）. | |||||||||||||
Capacity（t） | 0.5 | 1 | 2 | 3 | 5 | 7 | 10 | 20 | |||||
Power(kW) | 300 | 500 | 100 | 1500 | 2500 | 3000 | 5000 | 7000 | |||||
Frequency(Hz) | 500 | 500 | 500 | 500 | 250 | 250 | 250 | 250 | |||||
Melting rate(t/h) | 0.53 | 1.16 | 2.31 | 3.57 | 5.75 | 6.86 | 12.7 | 18.5 | |||||
Melting consumption(kwh/t) | 425 | 420 | 410 | 400 | 390 | 390 | 380 | 378 | |||||
Cooling water flow(m³/h) | 9 | 12 | 20 | 28 | 48 | 60 | 85 | 100 |
Our services
● Free technical advice.
● The machine is guaranteed for one year.
● Establish and follow – up after – sales files for customers to provide the best lifetime technical service.
● Life has the most preferential prices to provide all kinds of spare parts.
● Provide detailed plant layout and installation instructions as well as post-maintenance manuals and training.
● Provide overseas after-sales support, on-site installation, and commissioning services.
● Professional export packing, long sea voyage also need not worry.
● Products exported to the European Union, the United States, Australia, and other developed regions quality certification requirements.
Applications of Electric Melting Furnace
The Electric melting furnace adopts high strength steel body with overpressure, over current, and overload protection device. Production safety life is longer. Smelting waste iron, steel, stainless steel, copper, aluminum, and other metals. Our products are exported to all over the world and can be customized according to local voltage and smelting needs.
