1. Ketchan Automatic Induction Heating Machine
Ketchan automatic induction heating machine is developed to solve the refrigeration accessories brazing welding specially developed an energy-saving and efficient brazing equipment. The complete automatic induction heating machine has the advantages of high welding efficiency, good melting depth, high yield, easy operation, a heating position far from the operator, and so on. As soon as it is put into the market, it has been highly appraised and recognized by the majority of our users. After product generations upgrades and improvements. At present, our automatic induction heating machines have been standardized and mass-produced. Mainly used in air conditioning pipe fittings welding, automotive pipe fittings welding, bathroom fittings welding, and other fields.
2. Ketchan Automatic Induction Heating Machine Parameters
Intelligent Turntable Automatic Induction Heating Machine Parameters | |||
Product Model | KQZT-120 | Working Stations Quantity | 8 Groups 16 Stations |
Welding Beat | (8-15S) /2Pics | Operator Request | 1 person |
High Frequency Heater Model | Full Digital KQ-40D | Induction Heater Quantity | 2 Sets |
Load Material Form | Manual feeding automatic welding | Unloading Material Form | Manual or Automatic blanking |
Display Screen Size | 10-inch touch screen | High Frequency Machine Model | DSP full digital Control |
Segmented Heating | 5 sections | Store Products Quantity | 8 kinds |
Max. Power | 50KW | Max. Input Current | 80A |
Rated Power | 30KW | Rated Current | 45A |
Motor Type | Servo motor | Maximum Lift Stroke | 200cm |
Inductor Lifting Speed | 100mm/s | Elevation Accuracy | 0.1mm |
Tooling Base Type | Special ceramics | Tooling Base Type Quantity | 16 Pics |
Nitrogen Protection Function | Equipped | Air Cooled Function | Equipped with air cooling |
Water Cooling Function | Independent water cooling system | Lighting Function | Stations, switch box lighting |
Working Table Material | Aluminum alloy | Water Tank Type | 304 stainless steel |
Equipment Overall Size | 1450*1600*2360mm | Equipment Weight | 400Kg |
Industrial Chiller | 3P | Water Quality Requirement | Unfolded purified water |
Cooling Water Flow | 4L/Min | Cooling Water Pressure | 4-8 Bar |
Cooling Water Max. Inlet Temperature | 35℃ | Cooling Water pH | 7.0-9.0 |
3. Ketchan Automatic Induction Heating Machine Features
① Load Material: Ketchan turntable automatic induction heating machine normal with manually load material, equip with one operator. Operators only need to place the product in the appropriate position to carry out automatic welding. There is no need to manually adjust the equipment parameters. The product parameters are well set, the corresponding product parameters can be called out when working.
② Automatic induction heating: After the automatic induction heating machine turntable is set to the automatic welding mode, the operator will place the to-be welded products on the corresponding tooling, and the turntable will automatically rotate to the next testing station. Automatic welding, air cooling, water cooling and material receiving functions will be carried out when products are detected at the testing station. If no welding product is detected, it will automatically rotate but no longer run the next steps.
③ Automatic Unloading Material with Robot: the turntable automatic induction heating machine unloading material is divided into two kinds: One is automatic unloading, you can choose robot unloading, And also choose an automatic device. Self-unloading material is suitable for assembly line operation. Using robot unload material can be flexible docking next station. The other is an artificial material collection, In the case of simple welding products, loading and unloading can be performed by the same operator.
④ High Yield: When you need a large amount of welding production, the Ketchan turntable automatic induction heating machine is your best choice. Not only can meet your production needs, but also can save labor costs, convenient for management. No matter what products you do we can design a full range of welding programs for your applications.
⑤ High Quality: Turntable automatic induction heating machine has the incomparable deep penetration effect of automatic flame brazing and manual brazing. Induction brazing of pipe joints can reach the deepest penetration. Also, the induction brazing time is short the surface joint is less oxidized. The grain size of the copper tube is also better than that of flame welding.
⑥ Energy-saving, good environment, and safety: Turntable automatic induction heating machines have more advantages than flame automatic brazing in energy saving and convenience. Turntable induction brazing only starts high frequency machine when brazing, the rest time was in standby mode. And the turntable flame brazing, in the whole process, whether welding product or not, the flame has been always in a burning state. A lot of gas is wasted low energy conversion rate. In the environmental protection induction brazing basically does not produce pollution gas, also does not need a complex gas pipeline, to protect the worker’s health and safety well.
⑦ Good Stability and High Reliability: Ketchan turntable automatic induction heating machine, equipped with two digital induction heating power supplies, to ensure welding reliability. Equipped with two sets of servo motors to achieve mobile heating. In addition, the equipment is equipped with air cooling, water cooling, nitrogen, and other protection functions. Each part of the equipment has been verified many times in the actual production to ensure the equipment’s high reliability and high stability.
4. Automatic Induction Heating Machine Applications
Ketchan automatic induction heating machine is mainly used in household appliances industry, machinery manufacturing, medical equipment, hardware, electromechanical, refrigeration, heating and ventilation, and other industries and fields induction brazing welding applications.
