Billet end heating forging

  Billet end heating forging with induction is a process of heating only one end of a metal billet using an induction coil, which can then be forged into a desired shape. This process can be used to produce complex and asymmetric parts, such as fasteners, crankshafts, axles, gears, or valves. Billet end heating forging with induction has some advantages over conventional forging methods, such as:

• Reduced material waste: By heating only the end of the billet that needs to be forged, the process reduces the amount of excess material that needs to be trimmed or discarded.
• Improved quality: By heating the billet end uniformly and rapidly, the process improves the microstructure and mechanical properties of the forged part, as well as reduces the oxidation and scaling of the surface.
• Increased productivity: By heating the billet end faster and more precisely, the process reduces the cycle time and the energy consumption of the forging operation.
• Enhanced flexibility: By using different induction coils and power settings, the process can heat various shapes and sizes of billet ends, as well as create different temperature profiles along the billet length.