Introduction of Induction Melting Furnace
In the same condition, the melting speed of the induction melting furnace is fast and the production efficiency is high. The IF induction melting furnace control system adopts SCR AC, digital DC power conversion non-theoretical relay control, with high reliability and high working frequency anti-interference, automatic tracking, no manual intervention of the workflow functions, automatic matching load, and power. Due to overcurrent, overpressure, phase loss, intermediate frequency melting furnace supply, insufficient water pressure protection, allowing any faulty equipment to operate without damaging components, reducing equipment use, and maintenance costs. Medium frequency induction melting furnace metal liquid can be all poured out, convenient to replace the variety.
Product features of Induction Melting Furnace
● Thicker frame, stronger frame, better appearance.
● The distribution area of the magnetic yoke is larger, heat dissipation is balanced, and energy-saving is more efficient.
● Embedded furnace cover, more convenient slag.
● The rotary support moves outward, making it easier to empty the molten iron.
● Core heat penetration, power consumption, high production efficiency.
● Uniform temperature of liquid metal, rapid temperature rise, reduce oxidation.
● Good stability of the steel shell furnace helps to prolong lining life.
● The firm coil support system makes each coil firmly locked, eliminates the possibility of short circuit between turns, surpasses the driving force of electromagnetic force, and greatly extends the service life of furnace lining.
● Small floor area, simple operation. 24 hours of continuous melting capacity.
● High startup success rate, any load, startup success rate is 100%.
● Strong coil support design eliminates the possibility of an inter-turn short circuit, greatly extending the induction coil service life.
● Automatic shutdown when overload, to avoid unnecessary component damage.
● A digital control system, no strong current design on the mainboard, avoids unnecessary maintenance.
Product parameters of Induction Melting Furnace
Steel melting (1450℃) | |||||||||||||
Capacity（t） | 0.5 | 1 | 1.5 | 2 | 3 | 4 | 5 | 7 | 10 | 12 | 15 | 20 | 30 |
Power(kW) | 400 | 600 | 800 | 1000 | 1500 | 2000 | 2500 | 3000 | 5000 | 6000 | 8000 | 15000 | 20000 |
Frequency(Hz) | 500 | 500 | 500 | 500 | 500 | 250 | 250 | 250 | 250 | 250 | 250 | 250 | 250 |
Melting rate(t/h) | 0.6 | 1.08 | 1.4 | 1.89 | 2.94 | 3.78 | 4.62 | 5.67 | 9.76 | 11.76 | 16 | 30 | 40 |
Melting consumption(kwh/t) | 525 | 525 | 525 | 520 | 520 | 510 | 500 | 500 | 490 | 490 | 500 | 500 | 500 |
Cooling water flow(m³/h) | 5 | 7 | 10 | 13 | 18 | 25 | 30 | 34 | 55 | 62 | 72 | 92 | 100 |
Aluminum melting(700℃) | |||||||||||||
Capacity（t） | 0.4 | 0.6 | 0.8 | 1.2 | 1.6 | 2 | 3 | 5 | |||||
Power(kW) | 200 | 300 | 400 | 600 | 800 | 1000 | 1500 | 2500 | |||||
Frequency(Hz) | 500 | 500 | 500 | 500 | 500 | 500 | 500 | 500 | |||||
Melting rate(t/h) | 0.38 | 0.63 | 0.74 | 1.10 | 1.57 | 1.94 | 2.94 | 4.83 | |||||
Melting consumption(kwh/t) | 525 | 525 | 525 | 520 | 520 | 500 | 500 | 500 | |||||
Cooling water flow(m³/h) | 5 | 8 | 9 | 12 | 15 | 20 | 26 | 45 | |||||
Copper melting(1250℃)）. | |||||||||||||
Capacity（t） | 0.5 | 1 | 2 | 3 | 5 | 7 | 10 | 20 | |||||
Power(kW) | 300 | 500 | 100 | 1500 | 2500 | 3000 | 5000 | 7000 | |||||
Frequency(Hz) | 500 | 500 | 500 | 500 | 250 | 250 | 250 | 250 | |||||
Melting rate(t/h) | 0.53 | 1.16 | 2.31 | 3.57 | 5.75 | 6.86 | 12.7 | 18.5 | |||||
Melting consumption(kwh/t) | 425 | 420 | 410 | 400 | 390 | 390 | 380 | 378 | |||||
Cooling water flow(m³/h) | 9 | 12 | 20 | 28 | 48 | 60 | 85 | 100 |
Our services
● Free to provide customized technical solutions.
● One-year warranty, lifetime tracking service.
●Provide detailed plant layout and installation instructions as well as post-maintenance manuals and training.
● Provide overseas after-sales support, on-site installation, and commissioning services.
● Professional export packing, long sea voyages also need not worry.
● Products exported to the European Union, the United States, Australia, and other developed regions quality certification requirements.
Application of Induction Melting Furnace
This induction melting furnace adopts high strength steel stove body with overpressure, over current, and overload protection device. Production safety life is longer. Smelting waste iron, steel, stainless steel, copper, aluminum, and other metals. Our products are exported all over the world and can be customized according to local voltage and smelting needs.
Daily maintenance of Induction Melting Furnace
In the later use process of induction melting furnace, it is necessary to do basic maintenance and management to avoid the phenomenon such as equipment can’t start normally, abnormal sound, thyristor burning.
(1) Check and clean the radiator to maintain the efficient cooling effect, pickling if necessary.
(2) Check whether the water cooling system is clogged or leaking, whether the water pressure relay is sensitive, and whether the temperature difference of inlet water should not be greater than 35℃ in general.
(3) Check the insulation of the induction coil and whether there is water leakage.
(4) Check whether the wires and switches are damaged.
(5) Check and clean the sink, check the sewage valve, and remove certain sewage to prevent scaling.
(6) Clean the oil and dust of the electrical components and other equipment, and use a fan or air pump to clean up the dust.
(7) Check whether all wiring screws are tightened to ensure good contact.
(8) Check whether there is overheating in the thyristor, electric line bus, transformer, and each line segment.
