Applications of Induction Heating System
Our rotary multi-station induction heating systems are mostly used for the disc type, small shafts, ball pins, etc parts induction heating treatment production.
Performance of Induction Heating System
● The multi-station induction heating systems can make multi induction heating stations, can harden the same part in different sections. Loading and unloading parts and heating quenching respectively at different working stations.
● The heating stations have different hardening methods functions.
● Equipped with the quality control system can realize the induction quenching process parameters record storage and query functions.
Technical advantages of Induction Heating System
● The induction heating systems have the functions of rotary table automatic indexing, the heating station has parts rotation, transformer moving up and down, advance and retreat, etc., which can realize different induction heating and quenching processes respectively.
● According to the parts hardening position requests design multiple induction heating stations. and different induction quenching or tempering heat treatment processes can be completed in the same machine.
● At the same time, according to the heated part shape and structure, equipped with the corresponding automatic loading and unloading device. To realize automatic loading and unloading.
● The machine tool program control adopts a numerical control system, which can input, modify, and store parts quenching process program by keyboard, and the quenching process is automatic.
● At the same time, it is equipped with the material shortage protection function to avoid induction heating no-load working conditions.
Main Technical parameters of Induction Heating System
Model/ | KQHZ300/4 | KQHZ300/6 | KQHZ300/8 | KQHZ300/12 |
Max. Clamp length(mm) | 300 | 300 | 300 | 300 |
Hardening part length(mm) | 300 | 300 | 300 | 300 |
Part rotary diameter(mm) | 150 | 150 | 150 | 150 |
Part weight(kg) | 5 | 5 | 5 | 5 |
Rotation speed(rpm) | 20~150 | 20~150 | 20~150 | 20~150 |
Moving speed(mm/s) | 2~100 | 2~100 | 2~100 | 2~100 |
Station number | 4 | 6 | 8 | 12 |
Each station main spindle number | 1/2 | 1/2 | 1/2 | 1/2 |
Heating stations | 1-3 | 1-3 | 1-4 | 1-4 |
Memo: The above induction heating systems are the ones that we have done before. Most induction heating systems are customized ones as per the user’s technical requests. So the above data is just for your reference only. In real production, you can let us know the details of your heated part, drawings will be appreciated. So that we can make, design the suitable induction heating systems technical proposal for your choice. |